Cell Shorting | Cell Short | Special Cell | Battery not starting and loss of electrical functionality | Misalignment of plates/separators, lead damage, and poor separator quality | Realign plates and separators and replace faulty components |
Disconnection | Disconnection | Special Cell | Battery not starting and loss of electrical functionality | The ICC parts are disconnected, and there are cracks in the ICC Bushing, misaligned container holes | Reconnect/Replace ICC parts, check welding tips, ensure proper alignment |
Top Coverage Leakage | Leakage | Sealing Part, Case | Electrolyte Leakage | Heat sealing failure, damage during assembly/handling | Adjust the sealing temperature and duration, and repair/replace the damaged parts |
Electrolyte Leakage | Leakage | Sealing Part, Case | Electrolyte Leakage | Heat sealing failure, container or cover damage | Ensure proper sealing and replace damaged parts |
Battery Explosion | Explosion | Exhaust Hole | Battery Explosion | Handling Negligence, flammable materials, short circuit in poles | Follow safety guidelines, keep flammable materials away, maintain exhaust holes |
Sulfation | Capacity Loss | Battery Plates | Reduced battery Performance, difficulty in charging | Prolonged undercharging, long storage without use | Regularly charge the battery, use a desulfator if needed |
Overcharging | Over Heating | Battery Case, Electrolyte | Excessive heat, swollen battery case, reduced life span | Faulty charger, incorrect volatge settings | Use a proper charger, ensure correct voltage and current |
Corrosion | Terminal Wear | Battery Terminals | Poor electrical connection, difficulty in starting | Acid leakage, moisture, exposure to elements | Clean terminals regularly, apply anti-corrosion grease |